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OCTE SAFEdoc
FAB
Safe Activity Foundations in Education Document
(SAFEdoc)
CONSTRUCTION TECHNOLOGY
MANUFACTURING TECHNOLOGY
TECHNOLOGICAL DESIGN
(FAB)
Revision July 2003
This resource was produced
by the Ontario Council for Technological Education (OCTE)
to supplement the Ministry of Education’s Grade 12 Course Profiles.
It may be used in its entirety, in part, or adapted.
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Strany 1 - TECHNOLOGICAL DESIGN

OCTE SAFEdoc FAB Safe Activity Foundations in Education Document (SAFEdoc) CONSTRUCTION TECHNOLOGY MANUFACTURING TECHNOLOGY TECHN

Strany 2

OCTE SAFEdoc FAB Safety Expectations The following are safety related expectations from Technological Education, The Ontario Curriculum 2000,

Strany 3

OCTE SAFEdoc FAB PNEUMATIC TOOLS PASSPORT General Conditions Students must be trained on the safe use of Pneumatic Tools before they may beg

Strany 4

OCTE SAFEdoc FAB RADIAL ARM SAW PASSPORT General Conditions Students must be trained on the safe and proper use of Radial Arm Saws before the

Strany 5

OCTE SAFEdoc FAB ROUTER PASSPORT General Conditions Students must be trained on the safe use with Routers before they may begin working with

Strany 6

OCTE SAFEdoc FAB SCROLL SAW PASSPORT General Conditions Students must be trained on the safe and proper use of a Scroll Saw before they may

Strany 7

OCTE SAFEdoc FAB SHOP HAND and POWER TOOLS General Conditions Students must be trained on the safe use with Shop Hand and Power Tools before

Strany 8

OCTE SAFEdoc FAB SOLDERING IRON General Conditions Students must be trained on the safe use of a Soldering Iron before they may begin using

Strany 9

OCTE SAFEdoc FAB SURFACE PLANER PASSPORT General Conditions Students must be trained on the safe and proper use of a Surface Planer [wood] b

Strany 10 - OCTE SAFEdoc

OCTE SAFEdoc FAB TABLE SAW PASSPORT General Conditions Students must be trained on the safe and proper use of Table Saws before they may begi

Strany 11

OCTE SAFEdoc FAB WOOD JOINTER PASSPORT General Conditions Students must be trained on the safe and proper use of a Wood Jointer before they

Strany 12

OCTE SAFEdoc FAB WOOD LATHE PASSPORT General Conditions Students must be trained on the safe and proper use of the Wood Lathe before they ma

Strany 13

OCTE SAFEdoc FAB Construction Technology, Grade 12, Workplace Preparation, TCJ4E Impact and Consequences Overall Expectations ICV.02 · appl

Strany 14

OCTE SAFEdoc FAB WOOD SHAPER PASSPORT General Conditions Students must be trained on the safe and proper use of a Wood Shaper before they ma

Strany 15

OCTE SAFEdoc FAB Appendix A: Health and Safety Resources to Support Health and Safety Expectations in the Ontario Secondary School Curriculum

Strany 16

OCTE SAFEdoc FAB www.WorkSmartOntario.gov.on.ca (available early 2003) This section of the Ministry of Labour website ensures that students a

Strany 17 - Air Compressor

OCTE SAFEdoc FAB The design of this publication is to promote the display of this document in a calendar-like format in every classroom to fac

Strany 18 - Air Nailer

OCTE SAFEdoc FAB Video: Outreach Edition: Things You’d Better Know…To Work Smart, Work Safe (2001) Length: 13 min. Cost: FREE Produced by

Strany 19 - Arbor Press

OCTE SAFEdoc FAB Bulk Order Prices · 10 or more copies: VHS Price: PPR-$50 each · 25 or more copies: VHS Price: PPR-$35 each Ask for the 200

Strany 20 - Arc Welding

OCTE SAFEdoc FAB like format in every classroom to facilitate ready “Risk Management at a Glance”. Every employee who may be called upon to ma

Strany 21 - Arc/MIG/TIG Welding

OCTE SAFEdoc FAB Ontario Service Safety Alliance Web address: http: www.ossa.com The Ontario Service Safety Alliance provides health and saf

Strany 22 - Band Saw

OCTE SAFEdoc FAB posters. Package: Construction Health & Safety Teachers’ Kit Produced by: Construction Safety Association of Ontario Con

Strany 23 - Band Saw (cont.)

OCTE SAFEdoc FAB industrial workplaces. Training courses, booklets, videos, web learning are among the types of materials currently available

Strany 24 - Belt and Disk Sander

OCTE SAFEdoc FAB that relate specifically to the school manufacturing facility; IC2.05 – identify the issues addressed in the Workplace Hazard

Strany 25 - Drill Press

OCTE SAFEdoc FAB SAFEdoc Page 117 FAB on the site includes: a variety of publications in print and electronic form; newsletters; legislative

Strany 26

OCTE SAFEdoc FAB ICV.03 · assess project solutions in terms of safety, efficiency, ergonomics, and the environment; Specific Expectations Env

Strany 27 - Fire Extinguishers

OCTE SAFEdoc FAB Sample Student Conduct Agreement A signed agreement that outlines the student’s responsibilities is one way of establishing t

Strany 28 - First Aid Kits

OCTE SAFEdoc FAB Sample Student Conduct Agreement I, agree to: Ensure a safe workplace 1. Inform teachers of all injuries, damaged tool

Strany 29 - General Housekeeping

OCTE SAFEdoc FAB SECTION 2: SAFETY DATA SHEETS This section contains Safety Data Sheets (listed in alphabetical order) that can be used as:

Strany 30 - Bench Grinder

OCTE SAFEdoc FAB Air Compressor 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves

Strany 31 - Hand Grinders

OCTE SAFEdoc FAB Air Nailer 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and

Strany 32 - Hand Tools

OCTE SAFEdoc FAB Arbor Press 1. Wear EYE PROTECTION AND OTHER PERSONAL PROTECTIVE EQUIPMENT when using a press. 2. Mount all work to be

Strany 33 - Machinery Guards

OCTE SAFEdoc FAB Table of Contents SECTION 1: General Disclaimer ...

Strany 34 - Metal Cut Off (Chop) Saw

OCTE SAFEdoc FAB Arc Welding 1. PROTECT YOUR SKIN by wearing safety footwear and leather or flame resistant canvas coat and gloves. 2.

Strany 35 - Metal Lathe

OCTE SAFEdoc FAB Arc/MIG/TIG Welding 1. PROTECT YOUR SKIN by wearing leather or flame resistant canvas coat and gloves. PROTECT YOUR HEAD

Strany 36 - Mitre Saw

OCTE SAFEdoc FAB Band Saw 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and pr

Strany 37 - Oxy-Acetylene Welding (1)

OCTE SAFEdoc FAB Band Saw (cont.) 14. Always operate the saw from the front never from the side. 15. Do not leave the band saw until the

Strany 38 - Oxy-Acetylene Welding (2)

OCTE SAFEdoc FAB Belt and Disk Sander 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, g

Strany 39 - Pedestal Grinder

OCTE SAFEdoc FAB Drill Press 1. Make sure that your FACE SHIELD OR SAFETY GLASSES are in place before you start the drill press. 2. Alw

Strany 40 - Power Tools (1)

OCTE SAFEdoc FAB Facility Emergency Procedures 1. Make sure you know the location of all fire alarms, emergency exits, and emergency pow

Strany 41 - Power Tools (2)

OCTE SAFEdoc FAB Fire Extinguishers 1. If you see a fire, call for attention; get everyone out, pull fire alarm. 2. Stay calm. 3. If usi

Strany 42 - Radial Arm Saw

OCTE SAFEdoc FAB First Aid Kits ALL INJURIES MUST BE REPORTED TO MAIN OFFICE REPORT ANY USE OF FIRST AID KIT TO TEACHER TO ENSURE THAT ANY

Strany 43 - Radial Arm Saw (cont.)

OCTE SAFEdoc FAB General Housekeeping 1. Everything has a proper storage location. If you don’t know where it is, please ask. If you do

Strany 44

OCTE SAFEdoc FAB Pedestal Grinder ...

Strany 45 - Scroll Saw

OCTE SAFEdoc FAB Bench Grinder 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves a

Strany 46 - Surface Planer

OCTE SAFEdoc FAB Hand Grinders 1. WEAR PERSONAL PROTECTIVE EQUIPMENT INCLUDING GLOVES AND FACE SHIELD OR GLASSES when using a grinder.

Strany 47 - Table Saw

OCTE SAFEdoc FAB Hand Tools Hand tools in poor condition are responsible for a vast number of injuries. 1. Wear EYE PROTECTION whenever

Strany 48 - Vertical Mill

OCTE SAFEdoc FAB Machinery Guards Guards are intended to prevent hair, clothing, hands, etc. from becoming entangled with parts of the mac

Strany 49 - Wood Jointer

OCTE SAFEdoc FAB Metal Cut Off (Chop) Saw 1. WEAR PERSONAL PROTECTIVE EQUIPMENT INCLUDING GLOVES AND FACE SHIELD OR GLASSES when using a

Strany 50 - Wood Lathe

OCTE SAFEdoc FAB Metal Lathe 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and

Strany 51 - Wood Shaper

OCTE SAFEdoc FAB Mitre Saw 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and p

Strany 52 - Welding Equipment (General)

OCTE SAFEdoc FAB Oxy-Acetylene Welding (1) 1. PROTECT YOUR HEAD AND EYES by wearing welding goggles or shield equipped with a minimum sha

Strany 53

OCTE SAFEdoc FAB Oxy-Acetylene Welding (2) START UP 1. Open oxygen cylinder valve slowly ½ turn to prevent damage to regulator. Then open

Strany 54

OCTE SAFEdoc FAB Pedestal Grinder 1. WEAR PERSONAL PROTECTIVE EQUIPMENT INCLUDING AN APPROVED SAFETY SHIELD AND/OR SAFETY GLASSES when u

Strany 55

OCTE SAFEdoc FAB Disclaimer This material was designed to help teachers implement the new Grade 12 secondary school curriculum,

Strany 56

OCTE SAFEdoc FAB Power Tools (1) 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves

Strany 57

OCTE SAFEdoc FAB Power Tools (2) 11. If the tool is equipped with a three-prong plug, it should be plugged into a three-hold electrical r

Strany 58

OCTE SAFEdoc FAB Radial Arm Saw 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves

Strany 59

OCTE SAFEdoc FAB Radial Arm Saw (cont.) 13. Never cut more than one piece of stock at a time (don't stack). 14. Never cut stock th

Strany 60

OCTE SAFEdoc FAB Router Power tools in poor condition are responsible for a vast number of injuries. 1. Wear EYE PROTECTION whenever usin

Strany 61

OCTE SAFEdoc FAB Scroll Saw 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and

Strany 62

OCTE SAFEdoc FAB Surface Planer 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, hearing

Strany 63

OCTE SAFEdoc FAB Table Saw 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and pr

Strany 64

OCTE SAFEdoc FAB Vertical Mill 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves a

Strany 65 - GENERAL SAFETY RULES QUIZ

OCTE SAFEdoc FAB Wood Jointer 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves an

Strany 66 - HAND TOOLS QUIZ

OCTE SAFEdoc TRANS Safe Activity Foundation in Education: Design and Fabrication Technology This SAFEdoc was designed to provide safety data

Strany 67 - AIR NAILERS QUIZ

OCTE SAFEdoc FAB Wood Lathe 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and

Strany 68 - TABLE SAW QUIZ

OCTE SAFEdoc FAB Wood Shaper 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and

Strany 69 - BAND SAW QUIZ

OCTE SAFEdoc FAB Welding Equipment (General) 1. PROTECT YOUR SKIN by wearing leather or flame resistant canvas coat and gloves. 2. PRO

Strany 70 - MITRE SAW QUIZ

OCTE SAFEdoc FAB SECTION 3: SAFETY ASSIGNMENTS AND TESTS This section contains sample tests and assignments related to safety. They are desi

Strany 71 - SCROLL SAW QUIZ

OCTE SAFEdoc FAB Assignment # 1 – Room Inventory and Safety Identification Use a ruler/straight edge to draw a neat floor plan of this shop

Strany 72 - SURFACE PLANER QUIZ

OCTE SAFEdoc FAB Safety Assignment # 2 – General Safety In groups of two, analyze the machine/equipment/issue you have been assigned and pro

Strany 73 - JOINTER QUIZ

OCTE SAFEdoc FAB Safety Assignment # 3 – Perform a Safety Audit Once a month, a group of you will be assigned to perform a safety audit of t

Strany 74 - DRILL PRESS QUIZ

OCTE SAFEdoc FAB SAMPLE WELDING TEST QUESTIONS (See Answer Sheets after the test listings) WELDING HAZARDS TEST 1. What are the ten majo

Strany 75 - GRINDER QUIZ

OCTE SAFEdoc FAB WELDING FIRES AND EXPLOSIONS TEST 1. How do air ducts and shafts increase fire hazards? 2. What danger is posed by exces

Strany 76 - BELT AND DISK SANDER QUIZ

OCTE SAFEdoc FAB CONTAINERS AND WELDING TEST 1. If it is not known what substance a container has held, what should you assume? 2. Name f

Strany 77

OCTE SAFEdoc FAB Usage of the SAFEdocs Teachers are encouraged to use and modify this document as they see fit. Individual pages may be dire

Strany 78

OCTE SAFEdoc FAB ANSWERS TO THE WELDING HAZARDS TEST 1. Ten welding hazards: a. radiant energy b. temperature extremes c. fumes and gases

Strany 79

OCTE SAFEdoc FAB d. welding in the presence of explosive materials. ANSWERS TO WELDING SAFETY TEST 1. Cotton, wool and leather are recomm

Strany 80

OCTE SAFEdoc FAB 4. Teflon-type plastics should be stripped or removed from the weld area. 5. The vapours of chlorinated hydrocarbon degrea

Strany 81

OCTE SAFEdoc FAB Sample Safety Quizzes GENERAL SAFETY QUIZ Name:_______________________________ Date:________________ The following ar

Strany 82 - [EQUIPMENT TYPE]

OCTE SAFEdoc FAB 12. If a machine does not work, report it to the instructor. 13. At all times, if you are in doubt of how to use equipment,

Strany 83 - AIR NAILERS PASSPORT

OCTE SAFEdoc FAB GENERAL SAFETY RULES QUIZ Name:_______________________________ Date:________________ Write the rule that relates to th

Strany 84 - ARBOUR PRESS PASSPORT

OCTE SAFEdoc FAB HAND TOOLS QUIZ Name:_______________________________ Date:________________ 1. Hand tools in __________condition are r

Strany 85 - ARC WELDING PASSPORT

OCTE SAFEdoc FAB AIR NAILERS QUIZ Name:_______________________________ Date:________________ 1. Always wear _____________ goggles or a

Strany 86 - BAND SAWS PASSPORT

OCTE SAFEdoc FAB TABLE SAW QUIZ Name:_______________________________ Date:________________ 1. Wear _______________ goggles or a face sh

Strany 87 - BELT/ DISC SANDER PASSPORT

OCTE SAFEdoc FAB BAND SAW QUIZ Name:_______________________________ Date:________________ 1. When using the band saw, __________are r

Strany 88 - BEVERLY SHEAR PASSPORT

OCTE SAFEdoc FAB Responsibilities for Safety [from the Ontario Ministry of Education Technological Education, The Ontario Curriculum, Grades

Strany 89 - COMPRESSED AIR PASSPORT

OCTE SAFEdoc FAB MITRE SAW QUIZ Name:_______________________________ Date:________________ 1. Secure the mitre saw to the work surface

Strany 90 - DRILL PRESS PASSPORT

OCTE SAFEdoc FAB SCROLL SAW QUIZ Name:_______________________________ Date:________________ 1. Wear __________________ goggles or a fac

Strany 91 - GLUES AND RESINS PASSPORT

OCTE SAFEdoc FAB SURFACE PLANER QUIZ Name:_______________________________ Date:________________ 1. Check the floor for any ____________

Strany 92 - HAND DRILL (AIR or ELECTRIC)

OCTE SAFEdoc FAB JOINTER QUIZ Name:_______________________________ Date:________________ 1. Wear _______________ goggles or a face shie

Strany 93 - HAND GRINDERS PASSPORT

OCTE SAFEdoc FAB DRILL PRESS QUIZ Name:_______________________________ Date:________________ 1. When using the drill press, a ________

Strany 94 - METAL CUT OFF (CHOP) SAW

OCTE SAFEdoc FAB GRINDER QUIZ Name:_______________________________ Date:________________ 1. Always use a _________________________ or

Strany 95 - METAL LATHE PASSPORT

OCTE SAFEdoc FAB BELT AND DISK SANDER QUIZ Name:_______________________________ Date:________________ 1. Wear _______________ goggles o

Strany 96 - MIG WELDING PASSPORT

OCTE SAFEdoc FAB SECTION 3: SAFETY PASSPORTS This section contains Safety Passports, which provide a means to track individual student safet

Strany 97 - MITRE SAW PASSPORT

OCTE SAFEdoc FAB Sample Student Safety Record Card Student Information Levels Chart Name: Student #: Grade: Course/Section: Rating 1: May

Strany 98

OCTE SAFEdoc FAB Technology Lab Safety Passport The purpose of the safety passport is to ensure that students are fully aware of all safety f

Strany 99 - PEDESTAL GRINDER

OCTE SAFEdoc FAB Classroom Safety Resources These resources identify safety policies and procedures that en

Strany 100 - PNEUMATIC TOOLS PASSPORT

OCTE SAFEdoc FAB Form 1 Student Name: __________________ Course/class: Equipment: _____________________________ Attended Teacher Safe

Strany 101 - RADIAL ARM SAW PASSPORT

OCTE SAFEdoc FAB Form 2 Student Name: ______________________ Course/Class: Equipment: _____________________________ Attended Teach

Strany 102 - ROUTER PASSPORT

OCTE SAFEdoc FAB FORM 3: Equipment Passport [EQUIPMENT TYPE] General Conditions Personal Protective Equipment Possible Risk Factor

Strany 103 - SCROLL SAW PASSPORT

OCTE SAFEdoc FAB AIR NAILERS PASSPORT General Conditions Students must be trained on the safe and proper use of an Air Nailer before they m

Strany 104 - SHOP HAND and POWER TOOLS

OCTE SAFEdoc FAB ARBOUR PRESS PASSPORT General Conditions Students must be trained on the safe use of an Arbor Press before they may begin u

Strany 105 - SOLDERING IRON

OCTE SAFEdoc FAB ARC WELDING PASSPORT General Conditions Students must be trained on the safe use of the Arc Welding before they may begin u

Strany 106 - SURFACE PLANER PASSPORT

OCTE SAFEdoc FAB BAND SAWS PASSPORT General Conditions Students must be trained on the safe and proper use of the Band Saw before they may b

Strany 107 - TABLE SAW PASSPORT

OCTE SAFEdoc FAB BELT/ DISC SANDER PASSPORT General Conditions Students must be trained on the safe and proper use of a Belt/ Disc Sander be

Strany 108 - WOOD JOINTER PASSPORT

OCTE SAFEdoc FAB BEVERLY SHEAR PASSPORT General Conditions Students must be trained on the safe use of a Beverly Shear before they may begin

Strany 109 - WOOD LATHE PASSPORT

OCTE SAFEdoc FAB COMPRESSED AIR PASSPORT General Conditions Students must be trained on the safe and proper use of Compressed Air before they

Strany 110 - WOOD SHAPER PASSPORT

OCTE SAFEdoc FAB Safety Topics for the Classroom The following are suggested topics for teaching in the classroom. See Appendix A for availa

Strany 111

OCTE SAFEdoc FAB DRILL PRESS PASSPORT General Conditions Students must be trained on the safe and proper use of the Drill Press before they

Strany 112

OCTE SAFEdoc FAB GLUES AND RESINS PASSPORT General Conditions Students must be trained on the safe and proper use of the various glues and r

Strany 113

OCTE SAFEdoc FAB HAND DRILL (AIR or ELECTRIC) General Conditions Students must be trained on the safe use of Hand Drills (air or electric) b

Strany 114

OCTE SAFEdoc FAB HAND GRINDERS PASSPORT General Conditions Students must be trained on the safe use of various types of 4", 5", 7&

Strany 115

OCTE SAFEdoc FAB METAL CUT OFF (CHOP) SAW General Conditions Students must be trained on the safe use of the Metal Cut Off (Chop) Saw before

Strany 116

OCTE SAFEdoc FAB METAL LATHE PASSPORT General Conditions Students must be trained on the safe and proper use of the Metal Lathe before they

Strany 117

OCTE SAFEdoc FAB MIG WELDING PASSPORT General Conditions Students must be trained on the safe use of a MIG Welding Machine before they may b

Strany 118

OCTE SAFEdoc FAB MITRE SAW PASSPORT General Conditions Students must be trained on the safe and proper use of a Mitre Saw before they may beg

Strany 119

OCTE SAFEdoc FAB OXY-ACETYLENE WELDING AND CUTTINGGeneral Conditions Students must be trained on the safe use of Oxy-Acetylene Welding and C

Strany 120

OCTE SAFEdoc FAB PEDESTAL GRINDER General Conditions Students must be trained on the safe use of a Pedestal Grinder before they may begin us

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